With the rapid development of infrastructure construction, road projects, and real estate development in the Philippines, the demand for high-quality aggregates continues to increase. As one of the important provinces in the Central Visayas region, Bohol Province has strong potential for quarrying and aggregate production.
To meet the growing demand for construction materials, UNIQUEMAC supplied a complete 150TPH stationary crushing plant for a customer in Bohol, Philippines. The project has successfully completed installation and commissioning, and the entire crushing system is now operating smoothly during the trial run.
This crushing plant is designed to provide a reliable solution for producing high-quality aggregates with stable capacity and excellent product shape.
The Philippines has been experiencing continuous growth in infrastructure development, including highways, bridges, residential buildings, and commercial projects. These construction activities require a large amount of high-quality crushed stone and manufactured sand.
Aggregates are essential materials for concrete production and road construction. Therefore, many quarry operators in the Philippines are upgrading their traditional production methods and investing in modern crushing equipment.
The Bohol crushing plant adopts a three-stage crushing and screening process combined with sand washing technology, which is suitable for producing commercial aggregates.
The first stage uses a jaw crusher for primary crushing. Large raw stones from the quarry are fed into the jaw crusher and reduced into smaller sizes suitable for further processing.
Advantages of Jaw Crusher:
Large crushing ratio
Strong crushing capability
Simple structure
Easy maintenance
Suitable for hard rocks
Jaw crushers can efficiently process a wide range of materials, such as limestone, granite, basalt, and river pebbles. This makes them widely used in quarrying projects in the Philippines.
After primary crushing, the material enters the cone crushing stage. This project uses two cone crushers to achieve efficient secondary and tertiary crushing.
The cone crushers help to:
Improve aggregate shape
Reduce flaky and elongated particles
Increase crushing efficiency
Produce high-quality final products
Cone crushers are widely used in aggregate production because of their excellent performance in processing medium and hard rocks. The combination of two cone crushers allows the production line to flexibly adjust according to different output requirements and product specifications.
After crushing, the material enters the vibrating screen for classification. The vibrating screen separates aggregates according to different sizes and ensures consistent final product quality.
Main functions include:
Precise particle size separation
Improved product quality
Multiple final product outputs
Typical products include: 5-10mm stone, 10-20mm gravel, Manufactured sand materials. These products can be widely used in concrete production, road construction, and building projects.
To enhance the quality of the sand and gravel, the crushing production line is equipped with a spiral sand washer. The sand washer effectively removes clay, soil, dust, and other impurities.
After washing, the final sand has:
Higher cleanliness
Better quality
Stronger market competitiveness
This equipment is especially suitable for areas where raw materials contain high levels of mud or impurities.
Designed with a capacity of 150 tons per hour, this crushing plant meets the demands of medium-sized quarry operations and continuous aggregate production.
The plant features a comprehensive process flow that ensures high-efficiency crushing, screening, and washing performance:
Jaw Crusher → Cone Crusher → Cone Crusher → Vibrating Screen → Spiral Sand Washer
Through multi-stage crushing and washing processes, the plant produces aggregates that meet market standards for construction aggregates, road base materials, and manufactured sand.
Developed specifically for overseas quarry environments, the equipment is built to withstand high temperatures and meet the demands of heavy-duty, continuous operation, while ensuring reliability and ease of maintenance.
As a professional mining machinery manufacturer, UNIQUEMAC offers customized crushing solutions to global clients, including stationary crushing plants, mobile crushing stations, jaw crushers, cone crushers, sand-making equipment, and sand washers. UNIQUEMAC designs tailored solutions based on specific raw materials, production capacities, and finished product requirements to maximize customer profitability.
The successful trial run of the 150TPH stationary crushing plant in Bohol, Philippines, demonstrates the reliability and efficiency of UNIQUEMAC equipment in overseas markets.
1. What type of quarry is suitable for a 150TPH crushing plant?
A 150TPH crushing plant is suitable for medium-sized quarries, aggregate suppliers, and construction material manufacturers.
2. What materials can this crushing plant process?
It can process limestone, granite, basalt, river pebbles, gravel, and other hard rock materials.
3. Why are cone crushers used for the secondary and tertiary crushing stages?
Cone crushers offer advantages such as high crushing efficiency, excellent product particle shape, and stable performance when processing hard rock.
4. What is the function of a spiral sand washer?
Spiral sand washers are used to remove impurities from sand and gravel, thereby improving the quality of manufactured sand.
5. What is the difference between a stationary crushing plant and a mobile crusher?
Stationary crushing plants are designed for long-term production, featuring high capacity and low operating costs; in contrast, mobile crushers are suitable for projects requiring frequent relocation.
The successful trial run of the 150 TPH (tonnes per hour) stationary crushing plant in Bohol, Philippines, demonstrates a reliable and efficient aggregate production solution. By combining a jaw crusher, two cone crushers, a vibrating screen, and a spiral sand washer, the project achieved stable operation, high output, and superior product quality.
As infrastructure development in the Philippines continues to advance, advanced stationary crushing plants will play an increasingly important role in the quarrying, mining, and aggregate production industries. UNIQUEMAC — Providing reliable crushing solutions worldwide.
