UNIQUEMAC recently completed the installation and commissioning of an 80TPH stone crushing production line in Tanzania, helping a local quarry operator improve aggregate production efficiency and meet the growing demand for construction materials in the region.
The project was specifically designed to process hard rock materials and produce high-quality aggregates for road construction, concrete production, and infrastructure development projects. By combining a jaw crusher for primary crushing and a cone crusher for secondary crushing, the customer achieved a reliable and cost-effective aggregate production solution.
The customer is a quarry owner located in Tanzania, serving local contractors, concrete plants, and road construction companies. As government investment in transportation infrastructure and urban development continues to increase, demand for construction aggregates has grown significantly.
The customer’s existing crushing equipment could no longer meet market requirements due to limited capacity, inconsistent product quality, and rising maintenance costs. To expand production and improve competitiveness, the customer decided to invest in a new crushing plant with a target capacity of 80 tons per hour.
After evaluating several suppliers, the customer selected UNIQUEMAC based on equipment quality, engineering expertise, and extensive experience in international crushing plant projects.
Following a detailed analysis of the raw material characteristics and production requirements, UNIQUEMAC designed a complete 80TPH stationary crushing plant featuring a two-stage crushing process.
The production line consists of:
| Equipment | Function |
|---|---|
| Vibrating Feeder | Continuous and uniform material feeding |
| Jaw Crusher | Primary crushing |
| Cone Crusher | Secondary crushing |
| Vibrating Screen | Aggregate classification |
| Belt Conveyors | Material transportation |
This configuration ensures efficient processing while producing multiple aggregate sizes required by the local market.
The jaw crusher serves as the first crushing stage of the production line. Large stones extracted from the quarry are fed into the crusher, where they are reduced into smaller particles suitable for secondary crushing.
The jaw crusher was selected because of its:
Strong crushing capability
High feed acceptance
Stable operation
Low maintenance requirements
Long service life
Its robust design allows it to handle hard rock materials commonly found in Tanzanian quarries.
After primary crushing, the material is transferred to the cone crusher for further size reduction.
Compared with traditional secondary crushing solutions, the cone crusher offers several advantages:
Higher crushing efficiency
Better particle shape
Lower wear costs
Consistent product grading
Improved aggregate quality
The cone crusher plays a critical role in producing aggregates that meet the requirements of concrete plants and road construction projects.
Since commissioning, the crushing plant has demonstrated excellent operational performance.
The production line consistently achieves its designed capacity of 80 tons per hour, enabling the customer to fulfill increasing market demand.
The combination of jaw crusher and cone crusher produces well-shaped aggregates with uniform gradation, improving the value of the final products.
Optimized equipment configuration minimizes energy consumption and wear part replacement costs, improving overall profitability.
The plant is designed for continuous production under demanding quarry conditions, ensuring maximum uptime and operational efficiency.
The aggregates produced by this crushing plant are currently being supplied to several local projects, including:
Highway construction
Urban road development
Commercial concrete production
Residential construction
Public infrastructure projects
As Tanzania continues to invest in transportation and urban development, demand for quality aggregates is expected to remain strong, creating long-term opportunities for quarry operators.
UNIQUEMAC specializes in designing and manufacturing complete crushing and screening solutions for quarry, mining, and aggregate production industries.
Our product range includes:
Jaw Crushers
Cone Crushers
Impact Crushers
Mobile Crushing Plants
Stationary Crushing Plants
Vibrating Screens
Mineral Processing Equipment
Every project is customized according to material type, production capacity, and site conditions to ensure optimal performance and return on investment.
The successful installation of this 80TPH jaw crusher and cone crusher production line in Tanzania demonstrates UNIQUEMAC’s ability to provide reliable and efficient aggregate production solutions for customers worldwide.
By combining high-performance crushing equipment with customized engineering design, UNIQUEMAC helps quarry operators increase productivity, improve product quality, and achieve sustainable business growth.
